7 Must-Use Concrete Admixtures
Admixtures
are added to concrete batch immediately before or during mixing concrete.
Concrete admixtures can improve concrete quality, manageability, acceleration
or retardation of setting time among other properties that could be altered to
get specific results. Many, not to say all, concrete mixes today contain one or
more concrete admixtures that will help your pouring process driving down cost
while increasing productivity, The cost of these admixtures will vary depending
on the quantity and type of admixture being used. All of this will be added to
the cubic yard/meter cost of concrete.
01
Concrete Admixtures: Set-Retarding
Set
retarding concrete admixtures are used to delay the chemical reaction that
takes place when the concrete starts the setting process. These types of
concrete admixtures are commonly used to reduce the effect of high temperatures
that could produce a faster initial setting of concrete. Set retarding
admixtures are used in concrete pavement construction, allowing more time for
finishing concrete pavements, reducing additional costs to place a new
concrete batch plant on the job site and helps eliminate cold joints in
concrete. Retarders can also be used to resist cracking due to form deflection
that can occur when horizontal slabs are placed in sections. Most retarders
also function as water reducers and may entrain some air in concrete.
02
Concrete Admixtures: Air-Entrainment
Air
entrained concrete can increase the freeze-thaw durability of concrete. This
type of admixture produces a more workable concrete than non-entrained concrete
while reducing bleeding and segregation of fresh concrete. Improved resistance
of concrete to severe frost action or freeze/thaw cycles. Other benefits from
this admixture are:
·
High resistance to cycles of wetting and
drying
·
High degree of workability
·
High degree of durability
The
entrained air bubbles act as a physical buffer against the cracking caused by
the stresses due to water volume augmentation in freezing temperatures. Air
entrainers admixtures are compatible with almost all the concrete admixtures.
Typically for every one percent of entrained air, compressive strength will be
reduced by about five percent.
03
Water-Reducing Concrete Admixtures
Water-reducing
admixtures are chemical products that when added to concrete can create a
desired slump at a lower water-cement ratio than what it is normally designed.
Water-reducing admixtures are used to obtain specific concrete strength using
lower cement content. Lower cement contents result in lower CO2 emissions and
energy usage per volume of concrete produced. With this type of admixture,
concrete properties are improved and help place concrete under difficult
conditions. Water reducers have been used primarily in bridge decks, low-slump
concrete overlays, and patching concrete. Recent advancements in admixture
technology have led to the development of mid-range water reducers.
04
Concrete Admixtures: Accelerating
Accelerating
concrete admixtures are used to increase the rate of concrete strength
development or to reduce concrete setting time. Calcium chloride could be named
as the most common accelerator component; however, it could promote corrosion
activity of steel reinforcement. Nonetheless, concrete best practices such as
proper consolidation, adequate cover and proper concrete mix design could
prevent these corrosion issues. Accelerating admixtures are especially useful
for modifying the properties of concrete in cold weather.
05
Concrete Admixtures: Shrinkage Reducing
Shrinkage
reducing concrete admixtures are added to concrete during initial mixing. This
type of admixture could reduce early and long-term drying shrinkage. Shrinkage
reducing admixtures can be used in situations where shrinkage cracking could
lead to durability problems or where large numbers of shrinkage joints are
undesirable for economic or technical reasons. Shrinkage reducing admixtures
can, in some cases, reduce strength development both at early and later ages.
06
Concrete Admixtures: Superplasticizers
The
main purpose of using superplasticizers is to produce flowing concrete with a
high slump in the range of seven to nine inches to be used in heavily
reinforced structures and in placements where adequate consolidation by
vibration cannot be readily achieved. The other major application is the
production of high-strength concrete at w/c's ranging from 0.3 to 0.4. It has
been found that for most types of cement, superplasticizer improves the
workability of concrete. One problem associated with using a high range water
reducer in concrete is slump loss. High workability concrete containing
superplasticizer can be made with a high freeze-thaw resistance, but air
content must be increased relative to concrete without superplasticizer.
07
Concrete Admixtures: Corrosion-Inhibiting
Corrosion-inhibiting
admixtures fall into the specialty admixture category and are used to slow
corrosion of reinforcing steel in concrete. Corrosion inhibitors can
significantly reduce maintenance costs of reinforced concrete structures
throughout a typical service life of 30 – 40 years. Other specialty admixtures
include shrinkage-reducing admixtures and alkali-silica reactivity inhibitors.
Corrosion-inhibiting admixtures have little effect on strength at later ages
but may accelerate early strength development. Calcium nitrite based corrosion
inhibitors do accelerate the setting times of concretes over a range of curing
temperatures unless they are formulated with a set retarder to offset the
accelerating effect.
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