Materials are used for road construction


Road consist of basically 4 layers:


Sub-grade:
The sub-grade material should be clean and free from organic matter and should be able to be compacted by roller, to form stable sub-base. The material should have the following characteristics:

·         Well graded, uniformity coefficient (D60/D10) should not be less than 3.
·         Fraction passing sieve #200 shall not be greater than 2/3rd of the fraction passing sieve #40.
·         Should have a L.L not greater than 25%.
·         P.I not greater than 6
·         CBR should not be less than 25.
·         In coarse grain, aggregate retained by #10 sieve, %age of wear shall not be greater than 5%.
·         The maximum dia of any particle shall not be greater than 2/3rd of the layer thickness of sub-base

Typical particle size distribution for the sub-base (granular) which will the meet strength requirements are:







2.Sub-base Course:

·         It is layer of granular material provided above sub-grade generally natural gravel. It is usually not provided on sub-grade of good quality.
The materials used may be either unbound granular, or cement-bound. The quality of sub-base is very important for the useful life of the road and can outlive the life of the surface, which can be scrapped off and after checking that the sub-base is still in good condition, a new layer can be applied. (Unbound granular materials are usually crushed stone, crushed slag or concrete, or slate.)


3. Base Course:
·         It is the layer immediately under the wearing surface (Applied whether the wearing surface is bituminous or cement concrete and whether its a thick or thin bituminous layer).
·         As base course lies close under the pavement surface it is subjected to severe loading. The material in a base course must be of extremely high quality and its construction must be done carefully. The LA Abrasion test can determine the quality of the aggregate for this purpose.

Types of Base Course

1. Granular Base Course:

It is a mixture of soil particles ranging in size from coarse to fine. Processing involves crushing oversized particles and screening where it is necessary to secure the desired grading. The requirements of a satisfactory soil aggregate surface are;

·         Stability
·         Resistance to abrasion
·         Resistance to penetration of water
·         Capillary properties to replace moisture lost by surface evaporation upon the addition of wearing course requirement change.

2. Macadam Base:

Successive layers of crushed rock mechanically locked by rolling and bonded by stone screening (rock duct, stone chips etc).

3. In-water bound Macadam:

The crushed stones are laid, shaped and compacted and then finer materials are added and washed into surface to provide a dense material.

4. Treated Bases:

Compose of mineral aggregate and additive to make them strong or more resistant to moisture. Among the treating agents is bitumen.

4. Surface Course:

The top layers of pavement which is in direct contact with the wheel of the vehicle. Usually constructed of material in which bitumen is used as binder materials.

a. Bituminous Pavement: (Flexible Pavement)

Consists of combination of mineral aggregate with bituminous binder ranging from inexpensive surface treatment ¼ in or less thick to asphaltic concrete. For good service throughout the full life, bituminous pavement must retain the following qualities:

·         Freedom from cracking or raveling.
·         Resistance to weather including the effect of surface water heat and cold.
·         Resistance to internal moisture, particularly to water vapors.
·         Tight impermeable surface or porous surface (if either is needed for contained stability of underlying base or subgrade).
·         Smooth riding and non skidding surface.


b. Concrete Pavement (Rigid pavement):

Rigid pavement is the technical term for any road surface made of concrete. Concrete roads are called rigid while asphalt-covered roads are flexible. These terms refer to the amount of deformation created in the road surface itself when in use and over time.)

There are four types of concrete pavement:

·         Plain pavements with dowels that use dowels to provide load transfer and prevent faulting,
·         Plain pavements without dowels, in which aggregate interlock transfers loads across joints and prevents faulting,
·         Conventionally reinforced pavements that contain steel reinforcement and use dowels in contraction joints, and
·         Continuously reinforced pavements that have no contraction joints and are reinforced with continuous longitudinal steel.

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